The Process of Crushing and Recycling Vehicles in Junk Yards

Apr21,2023 #junk yard #vehicle

Auto salvage yards are common destinations for vehicles that are no longer road-worthy. There, they are emptied of potentially valuable parts (such as the lights, tires, battery, trim, and transmission), crushed into scrap metal, and dumped. 

Use our Cash for car Brisbane region service if you want to convert your junk car into cash. We offer amazing cash upto $9,999 against scrap car. 

Here’s the lowdown on taking your junk car to the salvage yard and why it’s a necessary step in the car’s lifecycle.

What is the procedure for crushing using a crusher?

Vehicles in modern crushers are typically crushed using a hydraulic press. Hydraulic fluid is pumped at high pressure by a powerful motor and attached pump to move massive cylinders. A hydraulic system can create over 2,000 psi and apply more than 150 tons of crushing force onto a pile of scrap automobiles by employing force-multiplication concepts. Read How Hydraulics Work if you want to learn more about hydraulic systems.

The automobiles are driven onto a rising crushing plate, which lowers to impart crushing force.

Components of a hydraulic system include an engine, pump, valves, tubing, and more.

Posts that help keep the crushing plate in place and proper alignment so that the crushing force is distributed uniformly.

Similar Breakers

Other crushers, like hammer crushers, utilize large plates or protrusions on rotating wheels to reduce the material being crushed into smaller pieces. However, these are most common in rock-crushing factories. 

Auto recyclers may use them to shred scrap metal. However, this is usually not the initial stage in the recycling process.

A huge electromagnet mounted on a lifting arm is used in some stationary crushers to “grab” metal vehicles and lower them into the crushing chamber. Magnets in shredders may separate ferrous metals like steel from non-ferrous ones.

Heavy, tough steel is required for car crusher construction. It must be stronger than the object being crushed. Because of their resilience, several of the first crushers built in the 1970s are still used today.

Spend at least $30,000 on a used vehicle crusher for your automobile crushing machine (excellent for parties in the backyard). Between $120,000 and $150,000 is the price range for a brand-new crusher.

Using a Vehicle Breaker

Since their inception in the 1970s, vehicle crushers’ primary role has remained mostly unchanged. The design of modern automobile crushers prioritizes two goals: portability and efficiency. Setting up and breaking down a portable crusher could take a long time, and older crushers require more than one operator. Modern crushers can be set up and run with a button, requiring only one person to operate. More cars may be crushed quickly with a faster crusher, increasing the business’s profitability.

A vehicle goes through numerous processes once it reaches the “cash for cars gold coast” before it is reduced to scrap metal.

The process of crushing and recycling vehicles in junk yards

No longer functional components remain in the vehicle. An automobile may have a broken transmission but a perfectly good engine. The operating components are removed by salvage crews and resold. Body panels, carburetors, wheels and tires, suspension parts, and even entire engines can all be resold after being restored for use by amateur mechanics.

Disposal of potentially harmful substances. Both the battery and the air conditioner’s chemicals are removed. The fuel tank is drained and removed (perhaps for resale) from the vehicle.

Waiting to be crushed, the car is stored in the junkyard. Depending on the volume of automobiles waiting to be crushed, it might remain in place for anywhere from a few hours to several months.

If it is a mobile crusher, the operator will transport it to the scrap yard and put it up there.

Vehicles can be loaded into the crushing bed using a forklift, an excavator with a large claw on end, or a magnet. Some crusher models incorporate a crane, complete with a lifting foot or pull, directly within the machine.

The operator cranks on the hydraulics, flattening the vehicles to the ground. The crushed automobiles will occupy as little as 10% of the original volume they did before they were damaged. It all depends on the type of crusher and the crushed vehicles and how flat they get. It takes a baler crusher roughly three and a half feet in height, two feet in width, and three to five feet in length to turn a car into a brick of crushed metal.

The cars may need to be stored for a while longer before they are sent to a shredder.

Cars are put onto trucks or trains and sent to recycling facilities, where they are broken down into smaller and smaller pieces of metal. The initial phases of stripping and salvaging are often omitted to feed entire cars, tires, and all, into a crusher before transporting the resulting shredded bits to a shredder for further sorting.

Read More: Blog Lab City

Conclusion

Crushing automobiles eliminates excess volume, making the vehicles more manageable in size and shape for shipping. Transporting the metal to a recycler is unnecessary because steel retains all its original qualities after recycling. It is melted down and sold back to the manufacturing sector. Recycled content in steel production is nearly 40% worldwide. 

There are many environmental advantages to this. It reduces the amount of garbage sent to the dump and saves a valuable resource. It also lessens the need for fossil fuels and the pollution caused by the mining, processing, and shipment of new metals. The annual amount of oil saved from metal recycling is estimated to be over 85 million barrels. 

Related Post